Atwoo's automotive parts industry solution is a key tool for implementing lean production and Just-In-Time (JIT) manufacturing models. It ensures the efficiency of production activities and the consistency of product quality by integrating and optimizing production processes. Here is a detailed introduction on how the A-MES system manages various aspects of automotive parts production under the lean production and JIT model:

1.Production Planning Management

Lean Planning: The A-MES system formulates and optimizes production plans through real-time data analysis, reducing overproduction and inventory backlog to achieve production on demand.
JIT Scheduling: The system dynamically adjusts production schedules according to actual demand and order conditions to ensure that materials and components arrive on the production line just in time.

2. Production Execution Management

Real-time Monitoring: The A-MES system monitors the production line status in real-time, including equipment operation, personnel operations, and production progress, to ensure that production activities are carried out as planned.
Pull Production: The system implements pull production through tools such as JIT Kanban, reducing wait times and work-in-process inventory.

3. Quality Management

Quality Control: The A-MES system implements quality control measures during the production process, including automatic detection and manual inspection, to ensure product quality meets standards.
Traceability and Improvement: The system records quality data for each production link, enabling full traceability from raw materials to finished products, and continuous improvement based on data analysis.

4. Specific Production Processes such as Stamping, Welding, Polishing, Machining, and Injection Molding

Process Parameter Management: The A-MES system manages process parameters for each production link to ensure production efficiency and product quality.
Equipment Maintenance: The system monitors equipment status and implements preventive maintenance to reduce equipment failures and downtime.

5. Final Assembly Production

Assembly Guidance: The A-MES system provides detailed assembly instructions to ensure the accuracy and consistency of assembly work.
Assembly Tracking: The system tracks assembly progress to ensure smooth operation of the final assembly line.

6. VMI Third-Party Warehousing and Line-Side Material Pull

Inventory Optimization: The A-MES system integrates with Vendor Managed Inventory (VMI) systems for real-time monitoring and management of third-party warehouses, optimizing inventory levels.
Material Pull: The system implements a line-side material pull strategy based on production requirements to ensure timely and accurate material supply next to the production line.

7. Equipment Management

Equipment Performance Monitoring: The A-MES system monitors the performance of production equipment, including key indicators such as OEE (Overall Equipment Effectiveness), providing data support for equipment management.

8.Big Data Analysis

Data Collection and Analysis: The A-MES system collects various types of data during the production process, generating detailed reports and analysis charts for decision-making by management.
Integration with Other Systems
ERP Integration: The A-MES system is closely integrated with ERP, WMS, SRM, and other systems, achieving seamless connection for production planning and resource management, optimizing supply chain management, material procurement, and logistics process management.

Customer Cases